Solar PV monitoring

An independent meter on the PV output, another at the grid connection, and the inverter's own registers beside them for context.

ZEM-65 Wireless 3-Phase Electricity Monitor
ZEM-65Electricity metering
ZGW-20 Gateway
ZGW-20Gateway with Edge
Measure
PV AC output, site import and export, inverter state, and irradiance where performance has to be normalised
Calculate
Solar generation monitoring, grid exchange and site load, with storage and other generators included explicitly
Sensors
ZEM-65, Class 0.5S to IEC 62053-22, import and export in both directions Wireless 3-Phase Electricity Monitor datasheet
On site
ZGW-20 Gateway, the energy balance, calculated where the meters are Gateway datasheet

Hardware for commercial solar monitoring

For a PV-only site, one meter on generation and one at the grid connection establish the balance. Meter storage and every other on-site generator separately where they exist.

If performance ratio is being calculated

The measurements a solar energy balance needs

On a PV-only site, PV generation plus grid import minus grid export equals site load. Storage or another generator adds another term that must be measured with its direction declared.

From field measurement to Edge

Each field signal reaches its named EpiSensor interface, reports through the site Gateway and is handled locally in Edge.

  • Wired
  • Zigbee
  • Edge
  • Platforms
Field measurement
Interface
Gateway
Local Edge
Optional output
PV AC output
Grid connection
Inverter registers
Irradiance
ZEM-65Wireless 3-Phase Electricity Monitor
ZMB-31Modbus Interface
ZIO-20Analogue Signal Sensor
ZGW-20Gateway
EdgeLocal data, monitoring and rules
Customer platformOptional onward data
Voltage + CT inputs
Zigbee mesh
Modbus RTU · RS-485
4–20 mA input
Runs locally
Configured MQTTS / HTTPS
Customer platformOptional onward data
EdgeLocal data, monitoring and rules
ZGW-20Gateway
ZEM-65Voltage + CT inputs
PV AC output
Grid connection
ZMB-31Modbus RTU · RS-485
Inverter registers
ZIO-204–20 mA input
Irradiance
Configured MQTTS / HTTPS
Runs locally
Zigbee mesh
Sending data on to a customer platform is optional; Edge keeps working on site without one.
The measurements a solar energy balance needs
PositionWhat it tells youReferenceSensor
PV AC output What the plant generated, measured independently of the inverter State whether the meter covers one inverter, a group or the whole plant Wireless 3-Phase Electricity Monitor datasheet ZEM-65 (on this page), PV output
Grid connection Import and export, and the sign convention everything else is read against Confirm CT direction under both import and export ZEM-65 (on this page), connection
Inverter registers DC strings, operating state and alarms that no AC meter can see Register availability is model and firmware specific Modbus Interface datasheet ZMB-31 (on this page)
Irradiance Whether a low day was the plant or the weather The transmitter's own range, scaling and maintenance plan Analogue Signal Sensor datasheet ZIO-20 (on this page)
  • Expect the inverter and the meter to differ. They measure at different points with different losses between them. A stable difference is normal; a changing one is worth investigating.

  • Set the sign convention once. Decide that import is positive and export negative, write it down, and check every meter against it during a known export period.

The energy balance in Edge

Site load is derived from the complete energy balance. PV self-consumption can be derived directly only when other generation and storage flows are absent or separately measured.

Self-consumption is derived
On a PV-only site, a calculated sensor can take PV generation minus grid export on the same interval. With a battery or another generator, include its separately metered charge, discharge or generation before attributing self-consumption to PV.
A plant that has stopped
A limit rule on generation during daylight, or a no-data rule on the inverter, catches a plant that stopped without anybody noticing.
Both directions are kept
Import and export stay as separate points rather than one net figure, because a net number hides both.
Onward wherever it is needed
Edge exports the balance over MQTT or HTTP to a portfolio system, without the site depending on it.

Commissioning checks

Most solar monitoring arguments are about signs and boundaries. Settle both at commissioning.

  • Each meter is on its stated boundary

    Trace both meters on the single-line diagram and write what each one includes.

    Pass when the boundaries are on the drawing, and nothing is measured twice.

  • Signs are right in both directions

    Watch the connection meter during a known import period and during a known export period.

    Pass when import is positive and export negative, on every phase.

  • Meter and inverter are compared

    Compare the independent AC meter with the inverter's own total over a full day.

    Pass when the difference is stable and explained by the measurement points, not drifting.

  • Night and full output both look right

    Check the readings at night, at low generation and at full output.

    Pass when night generation is zero rather than a small positive or negative number.

  • Derived numbers are labelled

    Look at where self-consumption, performance ratio or avoided carbon appear.

    Pass when each one says what it was calculated from, and which system calculated it.

Limits of this measurement

A meter reports energy at a point. The rest is interpretation, and it needs its method stated.

  • Inverter data and an independent AC meter can legitimately differ, because they measure at different points.
  • Monitoring does not replace inverter protection, grid-code controls or a revenue meter's obligations.
  • Performance ratio and avoided-carbon figures need declared methods, reference data and matching periods.
  • A string-level fault may not be visible in the AC total at all.

Sources

  1. IEC 61724 photovoltaic system performance (opens in a new tab) (opens in a new tab) IEC
  2. Wireless 3-Phase Electricity Monitor datasheet (opens in a new tab) EpiSensor. Specifications, ranges and ordering codes.

Balance generation, import and export on one site

An engineer can place the meters, check the inverter can be read, and write the balance with you.

Build this system