Current transformer selection

Build a selection brief for an AC metering CT, or check a sensor you are considering. Start with the current range, the space around the conductor and the meter input.

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Example values
Load and meter

Highest current you need to measure, including planned growth

A

Used to check the candidate’s accuracy range, not to infer an accuracy class

A
Physical fit
What must fit inside the sensor?

Measure where the sensor will close

mm

Include insulation and gaps within a same-phase bundle

mm
mm

Your mechanical allowance for fit and tolerances; not an electrical clearance rule

mm
Can the conductor be disconnected to fit a closed ring?
Check a candidate CT
Do you have a CT specification to check?
A
Window shape
mm
mm
Optional EpiSensor matching
Also check EpiSensor options?
ZDR sensing connection
Existing CT rated secondary

The insulated secondary wire, not the primary conductor

mm

Minimum round opening, with your allowance

14mm

Minimum primary rating to investigate
100 A
Alternative rectangular opening
14 × 14 mm
  • Check: Match the meter inputRead the meter specification before choosing an output: 1 A, 5 A, voltage-output and raw Rogowski sensors are not interchangeable.
  • Check: Check accuracy over the operating rangeAsk for ratio and phase-error specifications from 10 to 100 A, at the intended frequency and burden. A larger rating does not automatically improve accuracy.
  • Check: Choose an opening sensorConsider a split-core CT or a compatible Rogowski system. Check latch access and the outside case dimensions as well as the aperture.
Round openingincludes allowanceShaded: cable or bundle envelope

For AC load metering. Aperture, rating and nominal output checks do not establish accuracy, insulation suitability or protection performance.

How it’s calculated
  1. D = d + 2c=10 + 2 × 2=14 mm
  2. W = w + 2c; H = h + 2c=Add 2 mm at each side=14 × 14 mm
  3. Rated primary current ≥ maximum operating current=100 A entered=Then verify the stated accuracy range

Allow a round opening of at least 14 mm, or a rectangular opening of 14 × 14 mm. Investigate a primary rating of at least 100 A and verify accuracy down to 10 A.

Tip: Measure the insulated conductor or same-phase bundle at the installation point. Cable area in mm² is not an outside diameter.

Build the selection brief

A current transformer must fit the installation, cover the current range and work with the meter. Those are separate checks. This tool produces the dimensions and operating range to put in a selection brief; it can also compare a candidate sensor against those requirements. It does not select an accuracy class from current alone.

Start with the meter specification. A 1 A input, a 5 A input, a voltage-output CT input and a raw Rogowski input require different signals. Then measure the insulated conductor at the installation point and establish the lowest and highest currents you need to record.

Round cable

D = d + 2c

For a cable of outside diameter d, add your installation allowance c on each side. A 10 mm insulated cable with 2 mm allowance needs a 14 mm round opening. The allowance is a mechanical planning input, not a universal electrical clearance rule.

Busbar or same-phase bundle

D = √(w² + h²) + 2c; W = w + 2c; H = h + 2c

Measure the complete width and height, including insulation and spaces between parallel conductors. A round window must clear the diagonal of that rectangle. A rectangular window can be checked in either orientation. Verify corner radii and the real shape against the drawing; a flexible coil also has bend and closure constraints.

Current range and accuracy

Operating fraction = measured current ÷ rated primary current × 100%

Investigate a rating that covers the maximum operating current, then check the error limits at the lowest current of interest. The candidate check shows both ends as percentages of the rating. Those percentages are not an accuracy assessment: obtain the ratio and phase-error specification at the intended burden and frequency.

Use the candidate panel with any manufacturer’s CT datasheet. A pass for aperture means only that the stated geometric opening and allowance fit. A nominal output match does not establish burden, insulation or accuracy. Check the outside dimensions of the case, mounting arrangement and access to its latch before ordering.

With conventional 1 A or 5 A secondaries, the meter and connecting leads contribute burden. Use the CT ratio and burden calculator to calculate it, then compare with the CT manufacturer’s declared operating range. A higher maximum VA rating alone does not prove that the chosen accuracy applies at a very small burden.

Worked selection briefs

A 100 A circuit on a 10 mm cable

The minimum round opening is 14 mm. Investigate a primary rating of at least 100 A with a 5 A output, then verify its accuracy from 10 A to 100 A and check the connected burden. A larger aperture may be convenient, but it does not require a larger current ratio.

Minimum round opening, with your allowance 14 mm Open in the calculator

A 30 × 40 mm same-phase bundle

The diagonal is 50 mm, so the minimum round opening is 54 mm with the allowance. A rectangular opening can instead be 34 × 44 mm. Investigate a rating of at least 400 A; the meter input still has to be confirmed. Neither answer specifies the outside size of the CT case.

Minimum round opening, with your allowance 54 mm Open in the calculator

Questions about Current transformer selection

Can a cable size in mm² tell me which aperture to buy?

No. Cable area describes the metallic cross-section. Insulation, construction and the manufacturer determine the finished diameter. Measure it or use the cable’s dimensioned datasheet. For parallel conductors of one phase, measure the whole bundle rather than multiplying a single cable diameter.

Does a split-core CT make live installation safe?

No. Its opening construction can avoid disconnecting the conductor, but isolation and safe installation still need to be planned by a qualified installer. A solid-core CT also needs an installation path over the conductor. Never open an energised conventional current-output CT secondary.

Can I use a Rogowski coil with a 333 mV meter?

Only with a suitable signal path. A raw coil needs integration and the correct sensitivity and phase treatment. A matched integrator can provide a 333 mV output; a raw coil and a 333 mV CT are not directly interchangeable. Confirm the complete coil, integrator and meter combination.

Where do ZEM and ZDR options fit?

Open Optional EpiSensor matching to compare this brief with the current catalogue. The result is a separate meter-and-sensor option, not a recommendation for a third-party meter. For a ZDR mini-CT connection, enter the existing CT’s rated secondary and secondary lead diameter separately from the primary circuit. The mini-CT reads that secondary lead; do not pass the primary conductor through it.

Does this cover protection CTs or DC?

No. It covers AC load-metering geometry and nominal current/output checks. Protection applications need fault-current and saturation requirements, while DC needs a suitable DC sensing method. Billing requirements, frequency response and installation category also require their own specification checks.

Limits of this result

  • This is an AC load-metering selection aid, not a protection CT, residual-current or DC sensor design tool.
  • The clearance is your installation allowance, not a prescribed electrical clearance or a manufacturer requirement. Confirm dimensions, corner radii, tolerances, latch access and space around the sensor body.
  • Use the actual operating range and foreseeable overloads. A breaker rating alone does not establish CT accuracy or overload capability.
  • For load metering, enclose one phase or its parallel conductors travelling in the same direction. Enclosing all phases or phase and neutral together measures their sum, not the load current.
  • Check insulation, voltage category, frequency, accuracy class, ratio and phase error, and the allowed burden range against the meter and CT specifications.
  • Installation and any conductor disconnection require appropriate isolation and a qualified installer. Never open a conventional current-output CT secondary while the primary is energised.

Related guides

Sources

  1. How to select the right current transformer (opens in a new tab) Accuenergy, accessed 2026-09-26
  2. Current transformer burden and secondary wiring (opens in a new tab) Schneider Electric, FA240104, accessed 2026-09-26
  3. 333 mV Rogowski integrator kit (opens in a new tab) Accuenergy, accessed 2026-09-26
  4. EpiSensor hardware options (opens in a new tab) EpiSensor, repository-controlled ordering catalogue