Beckhoff Automation: PC-based automation and EtherCAT terminals for electrical measurement

Beckhoff Automation supplies PC-based control systems and EtherCAT measurement terminals, including electrical power and energy inputs.

Summary

Best for
Machine and energy projects combining fast local control with electrical measurement and software-based data integration.
Less suited to
A standalone Modbus meter replacement without a compatible EtherCAT master and controller configuration.
Deployment
Industrial PC or controller with TwinCAT and selected I/O; connectivity functions are configured and licensed separately.
Data in
Voltage and current measurements processed into electrical values and exchanged through EtherCAT process data and configuration objects.
Pricing
Terminal, controller and software prices were not established in the reviewed sources.

Overview

Beckhoff Automation develops PC-based control systems and modular I/O for industrial applications. Its energy-measurement terminals fit into that control architecture rather than acting as standalone network meters. They acquire electrical signals and exchange values through EtherCAT with the controlling system.

The EL3443 and EL3453 provide different measurement arrangements. A further EL3443-0013 variant changes the current-sensor interface to 333 mV. These distinctions are useful when the project already has an automation platform or needs measurements closely integrated with machine control. They also establish why the terminal, current sensor and EtherCAT configuration must be selected as a complete measurement path.

Offering

The EL3443 specification describes three voltage and three current inputs, with a 1 A CT input and up to 480 V three-phase AC measurement. It supplies electrical values including power, energy and harmonic information. The EL3443-0013 instead accepts a 333 mV current-sensor signal and is described for active transducers or Rogowski coils with an integrated integrator.

The EL3453 introduction specifies voltage measurement up to 690 V AC and four electrically isolated current inputs, including a path for neutral-current measurement. It also describes analysis up to the 63rd harmonic. These are model-specific differences, not capabilities to transfer automatically across the entire EL34xx family.

Products and platforms

  1. Industrial PCs

    Industrial computing

    Industrial PC portfolio forming a hardware foundation for PC-based control.11

  2. I/O components and EtherCAT Terminals

    Distributed I/O

    Modular I/O portfolio; the exact EL34xx power-measurement products remain separately specified.11

  3. Motion

    Motion control

    Drive and motion-control portfolio, distinct from metering terminals.11

  4. Vision

    Machine vision

    Industrial image-processing hardware and software portfolio.11

  5. MX-System

    Cabinetless automation

    Modular automation system intended for machine-level installation.11

  6. TwinCAT

    Automation software

    TwinCAT 3 Engineering, Base/runtime and Functions cover engineering, execution and optional application functions; licence boundaries differ.8

  7. TwinCAT Measurement

    Measurement software

    Measurement functions integrated into the TwinCAT environment.9

  8. TwinCAT Connectivity

    Integration software

    Connects automation applications with other systems or cloud services.9

  9. TF6105 TwinCAT 3 OPC UA Pub/Sub

    OPC UA communication

    Publisher/subscriber implementation including UDP and MQTT transports.13

  10. TF6720 TwinCAT 3 IoT Data Agent

    Data integration software

    Configurable bidirectional gateway application that can operate independently of the TwinCAT real-time environment.13

  11. TwinSAFE

    Safety automation

    Modular safety-automation portfolio; certification scope must be checked per component.10

  12. TwinCAT Analytics

    Analytics software

    Machine and building data analytics within the TwinCAT software portfolio.12

Technology

Beckhoff's Power Collector documentation explains the communication mechanisms used for supported terminals. EtherCAT process data objects carry cyclic values, while service data objects and variant handling support other measurements and configuration. The application therefore needs the appropriate terminal mapping and master-side configuration, not a Modbus register list copied from a different instrument.

The EL3443 page also documents a zero-crossing timing function using EtherCAT's distributed timing capabilities. This belongs within a compatible control architecture. A separate upstream connection from the controller to an energy platform depends on the chosen software and interface; it is not established by the measurement terminal's electrical input specification.

TwinCAT supplies the software layer above the terminals. TF6105 implements OPC UA Pub/Sub, including UDP and MQTT transports, while TF6720 is a configurable IoT gateway application. Those capabilities do not make an individual EtherCAT measurement terminal a standalone MQTT or Modbus device. Manufacturer documentation.

Customers

Customer evidence

  1. Power Electronics

    Manufacturer case describes embedded-PC controllers and Modbus TCP communication with solar inverters and storage components.7

Markets

Machine builders can use power-measurement terminals alongside other automation I/O to bring electrical information into the control application. The EL3453 extends that approach to a higher voltage-measurement range and an additional isolated current input. Those differences matter for applications such as generator monitoring and systems that need neutral-current information.

The 333 mV variant offers another sensor arrangement, including compatible active transducers. Its reference to Rogowski sensors includes an integrator requirement, so it should not be interpreted as a universal connection for any bare coil. Selection should consider the complete sensor output and terminal input, followed by the values and timing required by the controller.

Company

The current company overview dates Beckhoff Automation to 1980 and identifies its headquarters in Verl, Germany. The group history also describes the earlier family electrical business established in 1953. These are different historical milestones; this profile uses the automation company's own founding date rather than the older family-business date.

Beckhoff's public technical documentation is a useful part of evaluating the products. The terminal pages define electrical inputs and measurements, while the software documentation explains how those values reach the application. The evidence supports a controller-integrated measurement system, without implying that every terminal independently provides a general-purpose Ethernet or Modbus endpoint.

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